Every single person at Fogra stands for research, testing and certification.
Translucent 3d print of a buddha statue

3D Softproof for an accurate simulation of volumetric light transport effects ...

... and geometric errors in 3D prints

Short name: 3D-FarbSim

Fogra no. 13.007
Project leader: Andreas Kraushaar
Partner: P. Urban (IGD Darmstadt), A. Kienle (ILM)
Funding: BMWK (IGF) via DLR

 

Timescale: 01.08.2022 - 31.07.2024

Objective and relevance

With the goal of improving the design and product development process of graphic 3D printing objects, this follow-on project (from FarbMod 3D) will develop and validate two renderers that build on each other. This will be done with respect to the physical and perceptually accurate simulation of the visual appearance. These are, on the one hand, a device-independent renderer for the simulation of the "target design" and, on the other hand, a device-specific renderer for the simulation of the final 3D print, both of which take physically accurate account of volume light scattering even for optically thin materials.

This is based on the hypothesis that the deep-learning approaches used to estimate the optical parameters required for physically precise rendering will allow volumetric rendering that is sufficiently fast for decision-making and quality control on current computer hardware. The high quality of the intrinsic and phenomenological characterizations and models developed in the previous project required elaborate laboratory setups. It is hypothesized that modern methods of deep-learning based inverse rendering will enable a comparable quality with much simpler and lower characterization effort.

Fogra employee Julie Klein

Julie Klein

Prepress Technology

 

+49 89 431 82 - 319

Get in touch

Your contact

I would be pleased to answer your questions about the project and look forward to exchanging ideas with you.

Solution steps

The goal of this project is to enable 3D visualization tool providers to offer solutions for both quality control and decision-making that lead to avoiding high costs, reducing environmental impact, and promoting customer satisfaction. To achieve this goal, key technical challenges will be overcome in three main areas:

  1. Simulation (correct translucency representation already in the design process)
  2. Parameterization (simplification of material characterization)
  3. 3D color communication (development of a 3D printing exchange color space).

In point 1. Simulation, the renderer developed by the ILM in the previous project FarbMod 3D is supplemented by a correct simulation of translucency.

The essence of the second point is the simplification of the optical material characterizations developed in the predecessor project.

The third focus includes two main goals. On the one hand, a 3D printing exchange color space is to be developed, which will significantly improve 3D product development. Secondly, the developed methods are to be actively communicated to the industry.

project outline 3D FarbSim

Results

With the aim of improving the predictability of the visual appearance of 3D prints with scattering materials in full-colour 3D printing, particularly with regard to translucency, three main areas were pursued in this project. In the first focus area, simulations were developed for the correct visualisation of the translucency of 3D-printed objects. In the second focus area, the characterisation of the materials used in 3D printing was simplified so that the optical properties can be estimated using measurements with a spectrophotometer. The third focus area was dedicated to 3D colour communication and standardisation for full-colour 3D printing.

As part of the first focus, the research renderer was (further) developed with the aim of achieving a realistic representation of translucency in 3D prints. The renderer developed in the previous project, which simulates the appearance from the optical properties of materials and their exact geometric positioning, was optimised to achieve colour deviations CIEDE2000 of less than 2. Furthermore, an additional renderer was developed that simulates a representative appearance on the basis of RGBA definitions.

The second focus was on characterising the optical properties of the inks typically used in graphic 3D printing. Firstly, the optical properties, i.e. the refractive index, the scattering anisotropy factor, the absorption coefficient and the effective scattering coefficient, were precisely measured using laboratory equipment. This was followed by a systematic investigation of the optical properties of material mixtures. The aim of these investigations was to predict the optical properties of the material mixtures from the optical properties of the base materials. Subsequently, a new method for estimating the optical properties of a 3D print was designed and implemented using simpler measuring devices. For this purpose, an exemplary measuring head of a commercially available spectrophotometer was simulated. Deep learning algorithms then make it possible to calculate the optical properties.

The third focus was on advancing colour communication in full-colour 3D printing. This was achieved by developing an exchange colour space and investigating the representation of colour and translucency in common 3D printing tools. In addition, the international standardisation of the alpha parameter (ISO 19307) for the sensitive determination of translucency was supported. Furthermore, new solutions for measuring the alpha parameter were discussed and alternative methods for sorting 3D objects based on their translucency were investigated.

Meeting documents

TitleDescription/abstractVersionDateFile typeDownload
Slides PA meeting 07.03.2023 Presentation of the project status as part of the TB Digital Printing on 07.03.2023 07.03.2023 pdf Download
Slides PA meeting 14.03.2023 Presentation of the project status as part of the TB Prepress on 14.03.2023 14.03.2023 pdf Download
Slides PA meeting 23.02.2024 Presentation of the project status as part of the TB Digital Printing on 23.02.2024 22.04.2024 pdf Download
Slides PA meeting 12.03.2024 Presentation of the project status as part of the TB Prepress on 12.03.2024 22.04.2024 pdf Download
Slides PA meeting 25.04.2024 Presentation of the project status as part of the TB Materials & Environment on 25.04.2024 08.05.2024 pdf Download
Agenda PA meeting 07.05.2024 Agenda of the workshop on 3D printing and translucent materials co-organized with GDR Appamat online on 07.05.2024 03.05.2024 pdf Download
Recording of PA meeting from 07.05.2024 Video of workshop on 3D printing and translucent materials from 07.05.2024 14.05.2024 youtube Download
Slides of PA meeting from 07.05.2024 Presentations of the workshop on 3D printing and translucent materials from 07.05.2024 14.05.2024 pdf Download